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Dewalt DWM120 Vs. DWM120K Vs. WEN 94396 Vs. Makita XBP02Z Portable Band Saw

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Are you looking for a durable band saw with deep cut capacity? Finding the best portable band saw with this ability can be a daunting task if you don`t know what features to look for. This is why we recommend going for the best motor and blades the market can offer.

You also need to check the amperage to ensure that the motor is powerful enough to handle the stock cutting capacity named by the manufacturer. These were the main areas of concern we identified with experts that had trouble buying the best portable band saw.

The best band saws to handle any workpiece on site should have a cutting depth higher than 4 inches. Having a band saw with a high cutting capacity improves your productivity while on site. However, the best blade guiding systems and metallic construction is essential for heavy-duty tasks and harsh working conditions. That is why we tested WEN, Makita, and Dewalt to compare their price, performance, and durability.

Dewalt DWM120K with a 10 Amp motor and 5-inch cutting depth is our top pick. It makes exceptionally smooth cuts thanks to its heavy-duty blade. It is the best choice of a first band saw for heavy-duty metal cutting n workshops for Plumbers and electricians. Wen came is as our top pick for a budget band saw featuring premium parts at a pocket-friendly price. It is also simple and straightforward; you can buy it as your entry-level band saw.

Makita XBP02Z, on the other hand, is a powerful cordless band saw with a wide range of variable speeds. It is suitable for any outdoor worksite and has powerful features that can last a lifetime in your workshop. Makita is also the best choice for heavy-duty metal cutting on the go.

Here is a detailed review of each of the power tools

1. DeWalt DMW120K Deep Cut Portable Band Saw

DEWALT Portable Band Saw, Deep Cut, 10 Amp, 5-Inch (DWM120K)
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Overview

Dewalt is famous for itsits premium parts on their power tools, and this one is well equipped to serve you in the toughest of environments. It also comes with a hard case to withstand jobsite abuse. It is a 10-Amp band saw with enough power to make smooth deep cuts through steel and hardwood. It also has an effective debris removal system that comes in handy for cutting both wood and metal. Its price is also friendly, suitable if you need a deep cut band saw on a budget.

Power

DeWalt uses a 10-Amp 120V motor on this blade with enough power to sustain the deep cut capacity of the blade. It has a thickened heavy-duty power cord extended up to 6ft for location convenience. Its two-step trigger also prevents accidental engagement for security. Moreover, it is fitted with power overload protection to protect the motor.

Construction

It is built with a professional user in mind, light to prevent fatigue and also give you full control for high precision cutting. Its entire body is robust and strengthened with steel to withstand the falls and knocks on the Jobsite. Its handles are also ergonomic and balanced for user comfort. The front handle can also be adjusted to gain a better balance.

It has a powerful LED light to illuminate dark working spaces. It also features a blade guiding system with effective debris removal at each wheel, which extends blade life and prevents frequent blockage. The trigger and speed control are also located at the handle allowing quick access for one-handed operation. It is also fitted with a hook for hanging.

Blade

Carpenters and electricians love DeWalt blades for their durability and high precision cutting. It uses the regular 44-7/8 by ½-Inch Width blade, which can be swapped with a regular third party blade. The blade replacement is also toolless, allowing you to change and use any blade on site. Its most significant boost is the blade tacking system that helps extend blade life.

Performance

This band saw is primarily built for construction sites, which s why it can be used by woodworkers, electricians, and metal workers. It has five distinct speeds from 100 to 350 FPM for matching blade speed to the material. It has a brushed motor with externally replaceable brushes to extend the life of your band saw.

It cuts up to 5 inches deep, making it appropriate to work with thick lumber, as well as round and square metal bars. It also has thick rubber bumpers to absorb pressure and protect the blade. Its blade tracking system ensures that the blade remains potent through prolonged tasks increasing your productivity.

Pros

  • Deep cutting capacity up to 5-Inches
  • It has an extendable front handle
  • Thick rubber bumper protects the blade and body
  • Dual edge blade guiding system for accuracy
  • Toolless blade replacement
  • It comes with a hard case for storage

Cons

  • It doesn`t allow locking for continuous cutting
  • Weighs 15lbs which can cause fatigue if used continuously for long

Top FAQs

Q: Is this band saw cordless?

A: No, it uses a power cord.

Q: Can I convert it to a benchtop band saw?

A: Sure. You have to buy the table separately though

Q: Does it have a blade guard?

A: Yes

Q: Can it cut a 2.5-Inch steel pipe?

A: Yes

2. WEN 94396 Variable Speed Portable Band Saw

 WEN 94396 10-Amp 5-Inch Variable Speed Handheld Portable Band Saw for Metal

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Overview

If you are looking for a powerful band saw with high depth capacity on a tight budget, then WEN is your companion. Wen has a history of creating powerful benchtop and portable band saws, and electricians and DIYers especially favor this oneIt has a 10-Amp motor with a deep cutting capacity of 5-inches. It also offers the advantage of a wide speed range from 60 to 420FPM, which covers any material you may encounter on site.

Power

Despite the compact design, this band saw has a 10-Amp motor. It runs at 120V so you can use it on a regular home plug or extension cable. Its motor housing is effectively fused into the frame to reduce bulkiness. It is also fitted with power overload protection.

Construction

Wen uses tough plastic and fiber in their band saw frame construction. WEN94396 is made for construction projects so it can withstand the abuse of construction sites. It has two rubberized handles with an adjustable auxiliary handle to reduce user fatigue. The entire tool is compact and weighs only 14.5lbs making it easy to use continuously without fatigue.

It is also easy to use and control with the power and the speed adjustment buttons easily accessible at the handle. The body is compact with all vital parts fused into the frame to give you a clear view of the cutting piece for high precision cutting.

Blade

The band saw comes with a regular 44 7/8 inch 10/14TPI cut blade. The universal blade compatibility makes it easy to replace the blade. It also comes with a blade guard that helps extend the life of the blade under harsh conditions.

Performance

The band saw is very versatile on the worksite thanks to its wide speed range from 60 to 420FPM. It cuts smoothly through steel, ceramic, plastic, or wood. Its heavy-duty blade guiding system also maintains a clean, smooth cut through long projects. It has a cutting capacity of 5-Inches allowing you to cut through the thickest workpieces on site.

You can also mount it onto a table and use it as a benchtop band saw if you need to make more complicated cuts. Its overload protection ensures a cool and quiet operation even for prolonged projects.

Pros

  • Pocket-friendly price
  • Wide speed range (60-420FPM)
  • Tough, compact frame
  • Quick and simple blade replacement
  • Easy-grip tension adjustment lever

Cons

  • The frame is mostly plastic
  • It cannot lock for continuous cutting.

Top FAQs

Q: Is it a cordless band saw?

A: No. It uses a power cord.

Q: Is the motor brushless?

A: No

Q: What is the warranty?

A: 2 Years

3. Makita XBP02Z 18V Lithium-Ion Cordless Band Saw

Makita XBP02Z 18V LXT Lithium-Ion Cordless Portable Band Saw, Tool Only

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Overview

If you want to enjoy the same power of a corded band saw from a cordless unit, it is best to buy the strongest Makita LiOn band saw in the market. This band saw is a compact 14.3-lb battery-powered workhorse with six different speed settings. It can eat through plastic, aluminum, conduit, and corrugated iron smoothly, giving you a clean cut. Its deal-breaker is the Makita tough LXT construction that protects the blade and motor from breaking with the falls and bumps of a busy worksite.

Power

It is a cordless band saw compatible with all Makita 18V batteries, which saves you the cost of buying new ones if you have Makita tools. For longer runtimes, we recommend purchasing 3-Amp batteries or higher. Its motor a 6.5-Amp brushed motor with externally accessible brushes for easy replacement.

Construction

The Makita LXT technology has released the toughest tools meant to withstand harsh treatment, which is why XBP02Z has an all-metal body. It can withstand the knocks and bumps of a busy construction site. Its frame is especially compact, designed to deliver maneuverability on site, especially when working with bulky pieces. The entire frame is then protected by a rubber bumper that acts as a shock absorber.

It has two rubberized handles designed to fit like a glove in your arms for balance and user comfort. Its blade guard is also adjustable to protect the blade at different angles of cutting. It is fitted with a large bumper to protect your hands and the blade if you are working too close to the wall.

Blade

Instead of the regular 10/14TPI blades, you get from other manufacturers, Makita delivers 18TPI blades with this band saw. It cuts fast and efficiently and also lasts longer than the 14TPI blades. It uses a standard 44 7/8 by ½ inch blades. It also allows toolless blade adjustment and replacement, simply turn the lever to adjust the tension then pluck it out.

Performance

It is a workhorse designed to run continuously without overheating. It has a cutting depth of 4-3/4 inches, which allows you to cut 4×4 lumber and metal pipes as well as round workpieces, iron sheets, and boards. It is also a variable speed band saw allowing you to set 275 to 530 fpm depending on the density of the workpiece. It also has a blade tracking system with rapid debris ejection to allow for smooth operation, especially when cutting wood.

Pros

  • Tough metallic body
  • Easy blade adjustment and replacement
  • Rapid debris removal prevents blockages
  • It has a lock-off for user safety
  • Two-step switch prevents accidental triggering

Cons

  • The batteries increase weight
  • The brushed motor requires regular brush replacement.

Top FAQs

Q: Can this band saw cut through 2-Inch thick steel? 

A: Yes

Q: Does it come with batteries?

A: No. It is a tool only package

Q: Does it have A variable speed trigger?

A: YES

Direct Comparison

Power

The power of a band saw depends on the motor, which is why we recommend getting a high-amp motor for the hardest projects. That is why we recommend DWM120K and WEN94396 for long, tough projects. They have 10-Amp motors and also rely on AC power, which delivers a stable unlimited current for projects. Makita XBP02Z, despite its mobility convenience, only has a 6.5-Amp motor and relies on batteries for power. It works best for a DIYer who needs free movement while working on projects.

Blades

The blades determine the performance capacity of your band saw, which is why you need the best blades for any saw. Most of the blades supplied by manufacturers are not sufficient for tough project needs, and you may need a replacement after a short time. In this review, Makita XBP02Z and DeWalt have the best blades, a 44-7/8-inch 18TPI cut blade, which works better at cutting metal and wood.

Makita and DeWalt also have blade tracking technology that optimizes the use of each section of your blade, preventing the strain on specific sections for more extended service. Wen blades are also 44-7/8 inches, but they are 10-14TPI blades, which wear out faster when used in prolonged cutting.

Performance

Variable speed settings are essential for effective cuts on different types of material. All the band saws in this review are primarily meant to cut metal. WEN and Dewalt have the highest cutting capacity at 5×5 inches. They can handle the largest workpieces on-site, delivering smooth cuts in both angular and straight cutting. Wen 94396 and Dewalt DWM120K are corded band saws with a lot of power, which is why you can also install them on a stand if you need a benchtop band saw.

Wen`s variable speeds start as low as 60fpm, which comes in handy for making the most complicated round cuts accurately. It is the best fit for cutting the heaviest metal workpieces. Dewalt, however, has the best blade guiding system with speeds of 100 to 350FPM. It delivers the best finish with bump-free cuts, so there is no need for smoothening.

If you deal with lots of woodwork in your workshop, then Makita`s 275-530FPM variable speeds are the best for you. High speeds deliver the best finish o ceramic, conduit, plastic, and wood. Makita s also cordless so you can carry it around the workshop more comfortably.

Final Word

Every workshop needs a deep cut band saw, although the different project needs mean that everyone has to choose different features. You can still get the best band saw for your workshop, even if you have a tight budget as long as you know the features you need. This review has three top band saws. We recommend Dewalt for any heavy-duty commercial projects in the workshop.

Wen is suitable as an entry-level band saw because it doesn’t have premium parts, although it delivers a classy finish and comes at nearly half the price of the other band saws in its category. Makita is the best band saw for location convenience. It has no location limits and still delivers the power needed for making deep cuts.

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